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Effects of Welding Parameters on the Mechanical Properties and Micro- Structure of HSLA Pipeline Steel Butt Fusion Welds

Onotu, Charles, Ihom, A.P., Odeh, E.U., and Markson, I.E., ORCID ID

Abstract

The Effects of welding parameters on the mechanical properties and micro-structure of high strength low alloy pipeline steel butt fusion welds was investigated. The work used HSLA steel pipes in preparing test specimens. The tests specimens were divided into control tests specimens, welded test specimens, and heat-treated welded test specimens. As the name applies the heat- treated tests specimens were subjected to heat treatment after the butt fusion welding operation. The specimens were then subjected to characterisation tests which included; mechanical tests like hardness test, impact test, tensile test, and wear test. Microscopic analysis and composition test were also carried out. The result of the work showed that the base material has a combination of good strength and high ductility, which is typical of HSLA steels used in pipeline applications. The study showed a clear improvement in impact toughness after welding and thermal treatment. The treated C1 specimen had impact strength of 136.20 J/Cm2 and treated C2 specimen had impact strength 142.99 J/Cm2 which is far above the impact strength of 77.69 J/m2 for the control (untreated) specimen. Hardness measurements taken across the welded samples revealed two clearly different hardness regimes, reflecting variations in thermal exposure during welding and heat treatment. The hardness distribution for the welded specimens show a maximum value of 686.3 Hv and a minimum value of 593.7 Hv, while for the heat-treated specimens the hardness distribution was a maximum value of 325.4Hv and a minimum value of 301.5 Hv. Microstructural examination using SEM and EDS revealed clear differences between the control material, the as- welded condition, and the post-weld heat-treated condition. The 3%C in the EDS analysis is erroneous and may have being introduced from the welding process or it is a calibration problem. The result show that within the interval of the experiment which is 30 seconds to 90 seconds at

Keywords

Mechanical propertiesWeldsFusion buttHSLAMicrostructureWearHardness

References

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